The application of industrial endoscopes in the precision machinery manufacturing industry runs through the entire production process, from parts processing to whole machine assembly, to quality inspection and equipment maintenance. Its high-precision imaging, non-destructive testing and flexible operation provide the industry with efficient and reliable solutions. The following are specific application scenarios and value analysis:
Internal inspection of complex structures
Application objects: turbine blades,hydraulic valve bodies,precision gear boxes,etc.
Technical advantages: Through the micro-probe (diameter can be up to 0.8mm) to penetrate into the narrow cavity, using the 360° steering function, internal cracks, burrs, pores and other defects can be clearly observed.
Case: During the inspection of aircraft engine turbine blades, industrial endoscopes can detect surface cracks as small as 0.1 mm and avoid potential breakage risks.
Precision welding quality assessment
Applications: aerospace, medical equipment and other high-precision welding parts.
Technical advantages: Combined with three-dimensional measurement technology, the width, depth and excess height of the weld can be accurately measured, and the error can be controlled within ±0.02mm.
Case: In the welding inspection of titanium alloy spacecraft fuel tank, industrial endoscope can quantify the size of weld defects and ensure that the welding strength meets the design standards.
Small parts size measurement
Application objects: precision bearings, micro gears, optical components, etc.
Technical advantages: Through high-precision calibration algorithms, non-contact measurement of parameters such as hole diameter, groove depth, wall thickness, etc. is achieved with measurement accuracy reaching micron level.
Case: In semiconductor equipment manufacturing, industrial endoscopes can measure the micron-level gap between wafer carriers to ensure the stability of equipment operation.
Dynamic monitoring of the assembly process
Applications: precision machinery assembly, pipeline connection, cable wiring, etc.
Technical advantages: Real-time display of assembly status, detection of problems such as misalignment, foreign matter residue, and poor sealing, and reduction of rework rate.
Case: On the automobile engine assembly line, industrial endoscopes can check valve clearance, piston ring position, and ensure assembly accuracy.
Non-destructive testing
There is no need to disassemble the equipment to avoid secondary damage to the precision structure, which is especially suitable for the detection of high-value and complex systems.
Data: Compared with traditional detection methods, industrial endoscopes can reduce disassembly workload by more than 90% and shorten detection cycle by more than 50%.
High-precision imaging and measurement
Using CMOS/CCD image sensors with a resolution of up to one million pixels, combined with 3D measurement technology, it can quantify defect size and location.
Data: The measurement accuracy can reach ±0.02mm, meeting the stringent requirements of industries such as aerospace, medical equipment, etc.
Flexible operation and adaptability
The probe has a small diameter and is bendable (maximum bending angle is 180°), which allows it to penetrate deep into complex structures and adapt to a variety of detection scenarios.
Data: The probe diameter ranges from 0.8mm to 8mm, and the bending radius can be up to 3mm, meeting the detection needs of structures of different sizes.
Data recording and analysis
It supports real-time recording of images and videos, and can generate test reports to facilitate quality traceability and process improvement.
Data: The inspection data can be saved in JPEG, MP4 and other formats, and can be integrated with MES and ERP systems to achieve digital management.
Improve product quality and reliability
Reduce product failure rate and extend service life through early defect detection.
Data: After using industrial endoscopes, the first-time pass rate of precision mechanical products can be increased by 15%-20%. It reduces the cost and cycle of inspection, reduces the cost of disassembly, rework and scrapping, and shortens the production cycle.
Data: The cost of a single inspection can be reduced by 30%-50%, and the inspection efficiency can be increased by 2-3 times.Promote the integration of intelligent manufacturing upgrades with industrial robots and AI algorithms to achieve automated inspection and intelligent analysis.
Trend: In the future, industrial endoscopes will integrate AI defect recognition, big data analysis and other functions to further improve the level of intelligent inspection.
Shenzhen Vsndt Technology Co., Ltd. has rich experience in internal visual inspection and industrial endoscope product development. We can customize industrial endoscope products according to customer needs. If you have any needs for industrial endoscopes, please feel free to contact us.
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