VSNDT P Series Industrial Endoscopes have played a key role in the detection of turbine shells at a Wuxi Turbocharging company. As a leading company in the global turbocharger compressor housing market share, this company has strict requirements for internal quality inspection of parts, and VSNDT VS-P 2.4mm model endoscopes have become the core tool for this inspection scenario with its technical advantages.
As the core component of the turbocharger, the turbine shell has a complex internal flow channel and is at risk of tiny casting defects. Traditional inspection methods are limited by problems such as narrow space and blind spots of viewing angles, while the 2.4mm ultra-thin pipeline of the VS-P2410T can penetrate deep into the flow channel, and cooperate with the 180-degree rotating guide lens to achieve multi-angle observation, effectively capturing defects such as cracks and pores. Its CMOS sensor provides high-definition imaging, ensuring that inspectors can clearly identify tiny defects at the 0.01mm level, which is crucial to ensuring the performance of the turbocharger.
On the automated production line of Wuxi Supercharging, the endoscope is integrated with the robot inspection system to achieve fast scanning and real-time image transmission. The inspection cycle is shortened from 30 minutes of the traditional method to 8 minutes, and the inspection volume per shift is increased by 275%. The durability design of the equipment enables it to work continuously for more than 500 hours, reducing the frequency of downtime and replacement due to probe wear, and reducing the comprehensive inspection cost by 40%.
The company Supercharging technical team reported that the equipment has outstanding stability in high temperature and high pressure environments, and its fiber optic light guide system can still maintain image clarity in low-illuminance flow channels. The equipment operation interface is seamlessly connected to the MES system, and the inspection data automatically generates a 3D model report, which meets the requirements of the IATF 16949 automotive industry quality management system. This case has been included in the "Jiangsu Province Intelligent Manufacturing Demonstration Application" and has become a benchmark case for quality control in the turbocharger industry.
This cooperation has promoted VSNDT to develop customized inspection solutions, including guidance algorithms for special curvatures of turbine shells and AI-based defect automatic classification systems. This solution has been extended to the field of hydrogen fuel cell bipolar plate inspection of Supercharging, forming a complete inspection system covering traditional fuel and new energy fields, helping the company consolidate its global leading position in the field of supercharging technology.
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